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High-Quality MVR Evaporators for Efficient Evaporation

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MVR Evaporator

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MVR EVAPORATOR

MVR Evaporator (Mechanical Vapor Recompression) greatly reduces energy consumption of the evaporation system. Secondary steam generated by evaporation, after being compressed by a steam compressor so that its pressure, temperature and enthalpy increase, enters the heating chamber of the evaporation system as heat source. The process repeats itself during operation.
Explore our technology, certifications and copyrights that demonstrate our commitment to excellence and quality in providing evaporation and crystallization solutions.
No need for raw steam or small amounts of supplemental raw steam.
 
Low energy consumption and low operating cost
 
Support of different types of crystallizer coupling for continuous evaporation and crystallization operations
No need for raw steam or small amounts of supplemental raw steam.
 

Product Video Introduction

Flow Chart

MVR Evaporation & Concentration

   The material liquid to be concentrated is pumped into the top of the heating tubes and flows downward along their walls as liquid film.
   In this process, the liquid film inside the tubes begins to boil and partially evaporate being heated from outside the tubes.
   The remaining liquid and vapor are further removed in subsequent separating machines.
   Reasonably determined material liquid flow prevents bottom section of tubes from getting excessively dry while ensuring optimal thickness of liquid film so that best heat exchange effect and minimum power consumption is achieved.
   Falling film evaporator is applicable to both cyclic evaporation and one-way evaporation processes.

Process Flow Diagram

single-effect falling film MVR
Single-effect falling film MVR
double effect falling film MVR
Double effect falling film MVR
High heat transfer coefficient, small temperature difference, vacuum evaporation.
 
Material in the heat exchange tube is in a suitable boiling state to avoid dry wall and scaling caused by violent vaporization.
 
Reasonable configuration of circulation pump to effectively avoid scaling on the inner wall of the tube.
 

MVR Evaporation & Crystallization

   As raw material (liquid) circulates among heating and separation chambers at a high speed under the function of a circulating pump, it is heated up in the heating chamber and flashes in the separation chamber to achieve high-efficiency vapor-liquid separation.
   The flow rate in the heat exchange tube is high, which effectively improves the heat transfer efficiency.
   The evaporation process is conducted in the separator instead of heater.
   As a result, fouling caused by crystallization and precipitation of materials in the tubes is reduced.
   Forced circulation evaporator is especially suitable for materials that are easy to scale due to high viscosity.

Process Flow Diagram

double-effect forced MVR
Double-effect forced MVR
double-effect falling film MVR
Double-effect falling film single-effect forced MVR
Single-effect falling film single-effect forced MVR
Single-effect falling film single-effect forced MVR
Boiling/evaporation process is in the separator instead of heater to avoid material scaling, which will effectively prolong the life of the evaporation system.
 
Reasonable configuration of circulation pump to effectively avoid scaling on the inner wall of the tube.
 

Energy Efficiency Comparison Of Mvr Evaporator

Roots Type

Evaporation Compressor Energy Consumption Energy Consumption Of Other Components Fresh Steam Consumption Circulating Cooling Water Final Estimated Annual Cost
1t 70Kw 25Kw 10Kg 8m³ [(70+25) *0.7+10*0.22+8*0.2] *7200=50.616 ten thousand yuan
1.5t 105Kw 35Kw 15Kg 10m³ [(105+35) *0.7+15*0.22+10*0.2] *7200=74.376 ten thousand yuan
2t 140Kw 42Kw 20Kg 10m³ [(140+42) *0.7+20*0.22+10*0.2] *7200=96.336 ten thousand yuan

Centrifugal Type

Evaporation Compressor Energy Consumption Energy Consumption Of Other Components Fresh Steam Consumption Circulating Cooling Water Final Estimated Annual Cost
2t 90Kw 42Kw 20Kg 10m³ [(90+42) *0.7+20*0.22+10*0.2] *7200=71.136 ten thousand yuan
5t 180Kw 60Kw 30Kg 30m³ [(180+60) *0.7+30*0.22+30*0.2] *7200=130.03 ten thousand yuan
10t 360Kw 110Kw 50Kg 40m³ [(360+110) *0.7+50*0.22+40*0.2] *7200=250.56 ten thousand yuan
20t 720Kw 180Kw 80Kg 50m³ [(720+180) *0.7+80*0.22+50*0.2] *7200=473.472 ten thousand yuan
30t 1080Kw 230Kw 100Kg 60m³ [(1080+230) *0.7+100*0.22+60*0.2] *7200=684.72 ten thousand yuan
50t 1800Kw 300Kw 120Kg 80m³ [(1800+300) *0.7+120*0.22+80*0.2] *7200=1088.928 ten thousand yuan
*Data in the table are hourly except for the last column;Electricity is counted as 0.7 yuan/kW, steam as 220 yuan/t,cooling water as 0.2 yuan /t.

The compressor types commonly used in MVR evaporator are Roots compressor and centrifugal compressor.The energy consumption of centrifugal compressor is relatively low, but when the evaporation is less than two tons,the MVR evaporator can only use Roots compressor. However, no matter which compressor is used, the cost of MVR evaporator is always lower than that of multi-effect evaporator in the range of 1 to 50t evaporation per hour.
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